Automatic Six Head Volumetric Liquid Filling Machine

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Automatic Six Head Volumetric Liquid Filling Machine

Automatic Six Head Volumetric Liquid Filling Machine

The Automatic Six Head Volumetric Liquid Filling Machine is designed for accurate and efficient filling of liquids in bottles using a volumetric piston-based system. It features six filling heads to enhance productivity and is suitable for a variety of industries including pharmaceuticals, cosmetics, food, and chemicals. With its automation and precision controls, it ensures consistency in fill volume and reduces wastage. The machine is ideal for medium to high-volume production environments.

10 Frequently Asked Questions (FAQs)

What type of products can it fill?
It can fill liquids such as syrups, oils, juices, chemicals, shampoos, and lotions.
Is it suitable for high-viscosity liquids?
Yes, it can handle a wide range of viscosities depending on the model and configuration.
What is the filling capacity per head?
Typically between 50 ml to 1000 ml, but can be customized.
Can it be integrated with other machines?
Yes, it can be integrated with conveyors, capping, and labeling machines.
How is the fill volume controlled?
Through adjustable pistons with precise volumetric measurement.
What is the production speed?
Approximately 60-120 bottles per minute, depending on product and bottle size.
Does it require manual intervention?
Minimal – it is fully automatic with programmable controls.
Is it easy to clean and maintain?
Yes, most models offer CIP (Clean-In-Place) options and are designed for easy disassembly.
Is it suitable for food-grade applications?
Yes, with stainless steel (SS 316/304) construction for hygienic processing.
What are the power requirements?
Typically 3-phase AC power, customizable as per user needs.

Applications

Pharmaceutical industry: Syrups, tonics, antiseptics
Food & Beverage: Juices, sauces, cooking oils
Cosmetic industry: Shampoos, creams, lotions
Chemical industry: Pesticides, cleaning agents, lubricants
Ayurvedic & Herbal Products

Key Features

Six synchronized volumetric filling heads
Programmable logic controller (PLC) system
Touchscreen HMI (Human Machine Interface)
No-bottle-no-fill mechanism
Drip-free nozzles with diving mechanism
Stainless steel construction (GMP compliant)
Easy volume adjustment system
High accuracy ±1%

Uses

Precise filling of free-flowing and semi-viscous liquids
Bulk packaging for retail or industrial use
Automation of repetitive filling tasks
Reducing human error in fill volume
Enhancing production throughput in bottling lines

Handling Instructions

Ensure clean and dry working environment
Calibrate fill volume before batch start
Regularly check for nozzle clogging
Perform routine lubrication and part checks
Train operators for PLC and HMI usage

Benefits

Increases production speed and efficiency
Reduces material wastage
Consistent fill volume and accuracy
Reduces labor dependency
Ensures hygiene and safety in processing

Key Points

Fully automatic operation
Suitable for a wide range of liquid viscosities
Customizable filling heads and volume
Easy to integrate into existing lines
Ideal for medium to large-scale operations

Conclusion

The Automatic Six Head Volumetric Liquid Filling Machine is a highly efficient and precise solution for liquid filling across various industries. With its robust design, user-friendly interface, and automation features, it significantly enhances productivity, reduces operational costs, and ensures consistent product quality. It is an excellent investment for any company aiming for scalable and accurate liquid packaging.

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