Automatic Monoblock Filling and Capping Machine
Home Automatic Monoblock Filling and Capping Machine
Automatic Monoblock Filling and Capping Machine
Automatic
Monoblock Filling and Capping Machine
An Automatic Monoblock Filling and Capping Machine is
an advanced, fully integrated system that combines automated liquid filling
and container capping into a single streamlined unit. Designed for high-speed
and high-volume production, this machine is widely used in industries like pharmaceuticals,
food & beverages, cosmetics, agrochemicals, and chemicals.
With PLC-controlled operations, servo-driven
filling systems, and precision cap placement, the monoblock design
minimizes operator handling, ensures hygiene, and maximizes productivity with
unmatched accuracy and consistency.
Features
with Uses
|
Feature |
Use |
|
Monoblock Design (Filling + Capping) |
Combines two operations in one frame, saving space and time. |
PLC & HMI Touchscreen Interface |
Enables intelligent control and monitoring of all
parameters. |
|
Servo-Driven or Pneumatic Filling Mechanism |
Ensures precise, repeatable filling volumes with minimal
waste. |
|
Automatic Cap Feeder & Cap Placement |
Increases speed and reduces human error in capping. |
|
No Bottle–No Fill–No Cap Sensor System |
Prevents spills and ensures efficient material usage. |
|
SS 304/316 Contact Parts |
Hygienic, corrosion-resistant, and suitable for food and
pharma-grade operations. |
|
Variable Speed Drive (VFD) |
Allows production speed adjustment based on need. |
|
Tool-less Changeover System |
Easy adaptation for different container sizes and formats. |
|
CE & GMP Compliance |
Ensures safety and international quality standards. |
|
Integrated Conveyor System |
Seamless flow of bottles for continuous operation. |
Key
Points
- Ideal for medium to large-scale production lines.
- Handles
30 to 200+ bottles per minute depending on configuration.
- Suitable
for round, square, flat bottles made of PET, HDPE, or glass.
- Ensures
leak-proof capping and accurate filling within ±0.5% variation.
- Customizable
nozzle types: gravity, piston, peristaltic, or gear pump.
- Reduces
human intervention, thereby minimizing contamination risks.
- Compatible
with cleanroom environments and laminar flow systems.
Applications
- Pharmaceutical
Industry – Syrups, oral liquids, suspensions, tonics.
- Food
& Beverage Industry – Juices, energy drinks, sauces, edible oils.
- Cosmetics
& Personal Care – Lotions, shampoos, creams, gels.
- Chemical
Industry – Detergents, solvents, lubricants.
- Agrochemical
Sector – Pesticides, herbicides, liquid fertilizers.
- Dairy
& Nutraceuticals – Flavored milk, dietary supplements, protein
drinks.
Top 10
FAQs (Frequently Asked Questions)
1. What is an Automatic Monoblock Filling and Capping
Machine?
2. What is the production speed of this machine?
Depending on the model, it can handle 30 to 200+ bottles per
minute.
3. Can it fill both thick and thin liquids?
Yes. With the right filling system (piston, gear,
peristaltic), it can handle low to high viscosity liquids.
4. Is it compatible with different bottle shapes and
sizes?
Yes. Most machines allow quick changeover kits for various
containers – round, flat, square, etc.
5. How accurate is the filling operation?
Typically maintains ±0.5% filling accuracy, depending on the filling mechanism.
6. Does it require skilled operators?
Basic training is enough. The HMI interface makes it
user-friendly and easy to manage
7. Can the machine be integrated with other packaging
lines?
Yes. It can be connected with labeling, induction sealing,
and shrink-wrapping machines for a complete packaging solution.
8. What type of caps does it support?
Supports screw caps, ROPP caps, flip-tops, CRC, pump caps,
etc.
9. What materials are used for construction?
Mainly stainless steel (SS 304 or SS 316 for pharma-grade).
Optional acrylic or polycarbonate safety enclosures are also available.
10. What maintenance is required?
Routine lubrication, cleaning, filter checks, and sensor
calibration. Preventive maintenance ensures long machine life.
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