Six Head Filling & Capping Plant Manufacturer

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Six Head Filling & Capping Plant Manufacturer

Six Head Filling & Capping Plant Manufacturer

A Six Head Filling & Capping Plant is an automated packaging system designed to efficiently fill and seal containers—such as bottles, vials, or jars—with liquids, creams, or powders. Equipped with six synchronized filling heads, these machines offer high-speed, accurate, and hygienic processing, making them ideal for industries like pharmaceuticals, cosmetics, food & beverages, and chemicals.

Features & Uses

High-Speed Operation: Filling speeds up to 90–200 bottles per minute, depending on model and product type.
Filling Accuracy: Typically ±1% or better, ensuring consistent dosage.
No Bottle, No Fill: Prevents wastage and ensures hygiene.
Automatic Cap Feeding & Capping: Supports ROPP, screw, or flip-off caps with adjustable torque control.
Modular Design: Easily adjustable for different container sizes and product viscosities.
Touchscreen PLC Control: User-friendly interface for real-time monitoring and parameter adjustments.
Hygienic Construction: Made with stainless steel (SUS 304 or 316) for easy cleaning and compliance with GMP standards.

Common Applications:

Pharmaceuticals: Filling and capping of vials, ampoules, and bottles with injectables, syrups, or oral liquids.
Cosmetics & Personal Care: Packaging of lotions, shampoos, gels, and creams.
Food & Beverages: Filling of sauces, juices, oils, and dairy products.
Chemicals: Packaging of solvents, detergents, and disinfectants.

Benefits

Enhanced Productivity: High-speed operation reduces labor costs and increases output.
Consistent Quality: Accurate filling and capping ensure uniform product quality.
Reduced Waste: No bottle, no fill feature minimizes product wastage.
Compliance: Meets GMP standards, ensuring product safety and quality.
Flexibility: Easily adjustable to handle different container sizes and product types.

Specifications

Feature	Details
Filling Heads	6 (customizable)
Filling Speed	Up to 200 BPM
Filling Accuracy	±1% or better
Power Supply	3-phase, 415V AC, 50Hz
Construction Material	Stainless Steel (SUS 304/316)
Control System	PLC with Touchscreen Interface
Cap Types Supported	ROPP, Screw, Flip-off
Applications	Pharmaceuticals, Cosmetics, Food & Beverages, Chemicals

FAQs

What products can be filled using this machine?

Suitable for liquids, creams, gels, and powders.

Is the machine GMP compliant?

Yes, designed to meet GMP standards for pharmaceutical applications.

Can the machine handle different bottle sizes?

Yes, with adjustable parts to accommodate various sizes.

What is the power requirement?

Typically 3-phase, 415V AC, 50Hz.

How is the machine controlled?

Via a PLC with a touchscreen interface for ease of operation.

What materials are used in construction?

Primarily stainless steel (SUS 304 or 316) for durability and hygiene.

Is there a no bottle, no fill feature?

Yes, to prevent wastage and ensure hygiene.

What types of caps can the machine handle?

Supports ROPP, screw, and flip-off caps.

What is the filling accuracy?

Typically ±1% or better.

What industries use this machine?

Pharmaceuticals, cosmetics, food & beverages, and chemicals.

Conclusion

The Six Head Filling & Capping Plant is a versatile and efficient solution for high-speed, accurate, and hygienic filling and capping operations. Its advanced features, such as no bottle, no fill, automatic cap feeding, and PLC control, make it ideal for industries requiring consistent product quality and compliance with regulatory standards. Whether you're in pharmaceuticals, cosmetics, food & beverages, or chemicals, this machine can enhance your production efficiency and product quality.

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