Mono Block Volumetric Liquid Filling Machine
Mono
Block Volumetric Liquid Filling Machine
Product
Description:
A Mono Block Volumetric Liquid Filling Machine is a
highly efficient, integrated solution designed for precise filling and sealing
of various liquid products in containers. This machine combines both filling
and capping stations on a single base frame (mono block), ensuring smooth
and synchronized operations with minimal space requirement. Built for speed,
accuracy, and hygiene, it’s ideal for industries where consistent fill volumes
and secure packaging are critical.
Using volumetric principles, the machine measures and
dispenses accurate volumes of liquid through pistons or flow meters, making it
ideal for free-flowing liquids such as syrups, juices, lotions, oils, and
pharmaceutical solutions.
Key
Features & Their Uses:
|
Feature |
Use/Benefit |
|
Volumetric Filling Technology |
Ensures accurate and consistent fill volume, minimizing product wastage. |
Mono Block Design |
Combines filling and capping in one compact unit, saving
floor space and reducing handling. |
|
Servo/Mechanical Driven Pistons |
Enhances accuracy and flexibility in filling volume
adjustment. |
|
No-Container-No-Fill System |
Prevents spillage and product loss when containers are
missing. |
|
Stainless Steel Contact Parts (SS316/SS304) |
Ensures hygiene and corrosion resistance, ideal for pharma
and food-grade products. |
|
Adjustable Speed Control (VFD/PLC) |
Allows synchronization with conveyor speed and production
line. |
|
CIP/SIP Compatibility |
Enables in-place cleaning and sterilization for
pharmaceutical operations. |
|
Tool-less Changeover |
Quick format change for different bottle sizes without
needing specialized tools. |
|
Drip-Free Nozzles |
Prevents dripping or spillage, ensuring clean container
filling. |
|
Digital HMI with PLC |
Simplifies operation, monitoring, and customization of
parameters. |
Applications:
The Mono Block Volumetric Liquid Filling Machine is used in
industries such as:
- Pharmaceuticals:
Syrups, antiseptics, oral solutions.
- Food
& Beverage: Juices, milk, sauces, flavored waters.
- Cosmetics
& Personal Care: Lotions, shampoo, hand wash, oils.
- Chemical
& Agro: Disinfectants, pesticides, solvents.
- Dairy
Industry: Liquid dairy products in bottles.
- Ayurvedic
and Herbal Products: Tonics, oils, herbal extracts.
10 Most
Common FAQs:
1. What is a mono block liquid filling machine?
2. How does the volumetric filling system work?
It fills liquid based on set volume using pistons or flow
meters for accurate dosing.
3. Can it handle different bottle sizes?
Yes, most models offer quick changeover features for various
bottle sizes and shapes.
4. Is it suitable for viscous liquids?
Yes, depending on the pump configuration and nozzle design,
it can handle low to medium-viscosity liquids.
5. What is the filling accuracy?
Typical filling accuracy is ±1% or better, depending on the
liquid type and volume.
6. Can I clean the machine without disassembling it?
Yes, CIP/SIP systems are often integrated for automatic
cleaning without dismantling.
7. What type of bottles can it fill?
Glass, PET, HDPE, and other plastic containers commonly used
in various industries.
8. How many heads can the machine have?
Usually ranges from 2 to 12 heads depending on production
requirements.
9. Is it customizable for specific industry needs?
Yes, machines can be tailored with specific features like
flame-proof design, HEPA filters, or laminar flow for pharma-grade operations.
10. What are the power requirements?
Generally 3-phase with options from 1-3 kW depending on the
machine size and automation level.
Key
Points Summary:
- Machine
Type: Mono Block, Automatic
- Technology:
Volumetric (Piston/Flow Meter)
- Material
Compatibility: Non-viscous to semi-viscous liquids
- Industries:
Pharma, Food, Cosmetics, Chemical
- Bottle
Types: Glass, PET, HDPE
- Operation:
PLC-controlled with HMI
- Cleanability:
CIP/SIP Optional
- Fill
Range: Typically from 30 ml to 1000 ml (customizable)
- Output:
Up to 100 bottles/min (depends on heads and volume)
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